{"id":1014,"date":"2026-07-29T09:46:28","date_gmt":"2026-07-29T09:46:28","guid":{"rendered":"https:\/\/farm-balers.com\/?p=1014"},"modified":"2026-07-29T09:46:28","modified_gmt":"2026-07-29T09:46:28","slug":"how-baling-biomass-crops-supports-farm-level-carbon-footprint-reduction","status":"publish","type":"post","link":"https:\/\/farm-balers.com\/kk\/application\/how-baling-biomass-crops-supports-farm-level-carbon-footprint-reduction\/","title":{"rendered":"How Baling Biomass Crops Supports Farm-Level Carbon Footprint Reduction"},"content":{"rendered":"
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Farm Advantage<\/p>\n

A knowledge guide for Korean and global producers who want to understand how the round baler plays a direct role in reducing on-farm greenhouse gas emissions while adding commercial value to crop residues.<\/p>\n<\/div>\n

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Why the Round Baler Has Become a Carbon Management Tool<\/h2>\n

Carbon footprint reduction at the farm level is no longer a fringe concern driven solely by regulation. In South Korea, Japan, Australia, and across the European Union, agricultural operators face growing pressure \u2014 from governments, buyers, and consumers \u2014 to demonstrate that their operations contribute less greenhouse gas per unit of output than they did a decade ago. One of the most direct and accessible pathways to that reduction is the management of crop residues and biomass crops through mechanical baling rather than open-field burning or uncontrolled decomposition. A round baler is at the centre of this shift, and understanding how a round baler machine contributes to verifiable emissions reduction is increasingly important for producers who want to align operations with both regulatory requirements and commercial opportunities in biomass supply markets.<\/p>\n

When rice straw, corn stover, soybean stems, and purpose-grown energy grasses are left on the field after harvest and either burned or left to decompose anaerobically in wet conditions, they release stored carbon as methane and carbon dioxide at rates that significantly exceed what would occur through controlled combustion in a biomass energy facility, or biochar production. A round baler that collects, compresses, and packages these materials efficiently captures that carbon in a durable, transportable form \u2014 allowing it to be redirected to biomass energy, livestock feed, mushroom substrate, or biochar production rather than entering the atmosphere as uncontrolled emissions. This article examines the specific pathways by which round baler operations reduce farm-level carbon output, the machine characteristics that matter most, and the regulatory framework that connects baling decisions to national emissions commitments.<\/p>\n<\/div>\n<\/div>\n

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Carbon Outcomes by Residue Management Method<\/h2>\n

The table below compares the principal carbon outcomes associated with different approaches to managing rice straw and other crop residues post-harvest. These comparative benchmarks reflect published agronomy and emissions research across East Asian and Australasian farming systems and are intended to illustrate the relative climate benefit of baling over unmanaged field residue disposal.<\/p>\n

\n\n\n\n\n\n\n\n\n\n\n
Residue Management Method<\/th>\nGHG Released<\/th>\nCarbon Redirected to Use<\/th>\nAir Quality Impact<\/th>\nFarm Revenue Potential<\/th>\n<\/tr>\n<\/thead>\n
Open burning<\/td>\nVery high (CO\u2082, CH\u2084, N\u2082O)<\/td>\nNone<\/td>\nSevere PM2.5 release<\/td>\nNone<\/td>\n<\/tr>\n
Unmanaged surface decomposition<\/td>\nHigh (CH\u2084 under wet conditions)<\/td>\nNone<\/td>\nModerate<\/td>\nNone<\/td>\n<\/tr>\n
Baling for livestock feed<\/td>\n\u0422\u04e9\u043c\u0435\u043d<\/td>\nHigh \u2014 feed replaces imported fodder<\/td>\nNone<\/td>\nModerate\u2013High<\/td>\n<\/tr>\n
Baling for biomass energy<\/td>\nLow (controlled combustion)<\/td>\nHigh \u2014 replaces fossil fuel energy<\/td>\nControlled, low particulates<\/td>\nModerate<\/td>\n<\/tr>\n
Baling for biochar production<\/td>\nVery low (pyrolysis captures carbon)<\/td>\nVery high \u2014 carbon sequestered<\/td>\nMinimal<\/td>\nGrowing<\/td>\n<\/tr>\n
Soil incorporation after baling<\/td>\nLow\u2013Moderate<\/td>\nModerate \u2014 soil organic carbon builds<\/td>\nNone<\/td>\nLow (nutrient return only)<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n<\/div>\n<\/div>\n

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Manufacturing Structure | Material System<\/h2>\n

The ability of a round baler to contribute meaningfully to farm-level carbon reduction depends partly on how efficiently it processes diverse biomass crop types without extended downtime or material loss in the field. Biomass crops \u2014 including miscanthus, purpose-grown energy sorghum, giant reed, hemp fibre, and the most common Asian biomass residue, rice straw \u2014 present a wider range of physical properties than conventional hay. Stalk stiffness, moisture content, fibre length, and feeding resistance vary considerably between these crop types, and a round baler machine must handle this variation without structural compromise over a working season.<\/p>\n

Commercial-grade round baler frames use high-yield welded steel construction throughout the main chassis and compression chamber housing. The multi-layer welded cross-sections at the hitch points and door hinge brackets are engineered to absorb the higher impact and vibration loads that occur when processing stiff, dry energy crops compared to softer forage grasses. The drum-roller compression system on a commercial round baler \u2014 with 18 hardened steel rollers arranged in a ring formation around the bale chamber \u2014 applies consistent radial pressure from all directions simultaneously, which is critical for producing dense, well-formed bales from energy crops that resist compression more than conventional hay. In biomass applications, bale density directly determines transport economics and downstream processing efficiency at biogas or biomass power facilities, so the mechanical consistency of the round baler compression system has a direct commercial consequence.<\/p>\n

Material selection for the net-wrap guide system and pickup rotor components takes on additional importance in biomass round baler applications because energy crops often carry higher abrasive loads than hay crops \u2014 sandy soil adhesion on rice straw, gritty surfaces on harvest-dried miscanthus, and occasional mineral contamination in reed beds. Hardened wear-strip inserts on the net-wrap feed path and tungsten-reinforced tooth tips on the pickup rotor extend the service life of these high-contact components in biomass conditions, reducing both the material cost and the maintenance time that would otherwise eat into the per-tonne carbon reduction economics of the round baler operation.<\/p>\n<\/div>\n<\/div>\n

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Three Direct Carbon Reduction Pathways Enabled by Round Baler Operations<\/h2>\n

A round baler contributes to farm-level carbon footprint reduction through three distinct mechanisms, each operating across different parts of the on-farm emissions profile. Understanding which pathway applies most to a given operation helps producers prioritise the biomass crop types and downstream uses that generate the greatest climate benefit.<\/p>\n

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Elimination of Field Burning Emissions<\/h3>\n

In Korean paddy farming, open burning of rice straw after harvest was historically the fastest and cheapest residue management method. A single hectare of burned rice straw releases approximately 1.4\u20132.1 kg of methane, 0.07\u20130.12 kg of nitrous oxide, and several kilograms of particulate matter per tonne of dry straw burned \u2014 emissions that are now classified as agricultural GHG contributions in national inventory reporting under IPCC guidelines. A round baler that collects the same straw and redirects it to livestock feed or biomass energy eliminates these emissions entirely from the farm’s annual carbon account. At a Korean paddy operation producing 4\u20136 tonnes of dry straw per hectare, the emissions avoided through baling versus burning represent a material fraction of the farm’s annual footprint.<\/p>\n<\/div>\n

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Fossil Fuel Displacement via Biomass Energy<\/h3>\n

When baled crop residues and purpose-grown biomass crops are supplied to biomass co-firing plants or biogas digesters, they displace coal, natural gas, or oil that would otherwise generate the same energy output. In South Korea, the Renewable Portfolio Standard requires power generators to source an increasing proportion of their energy from renewable sources including biomass \u2014 creating a regulated domestic market for baled agricultural biomass. In this pathway, the round baler is not simply a harvesting tool; it is the feedstock preparation step that makes farm-origin biomass commercially viable for power generation. Bale density, uniformity, and moisture content all influence the energy value and handling cost at the receiving facility, so the mechanical performance of the round baler machine has a direct bearing on whether the biomass crop qualifies for and commands premium pricing in this market.<\/p>\n<\/div>\n

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Soil Carbon Building Through Managed Residue Return<\/h3>\n

Baling does not require that all residue leave the farm \u2014 a proportion can be returned to soil in a managed way that builds soil organic carbon (SOC) over time. The advantage of baling before incorporation is that the operator can control how much material is returned and in what form. Shredded bale rejects and fine material that passes through the pickup without baling can be windrow-returned to specific zones of the field, while the commercially valuable material leaves the farm as baled product. This controlled approach avoids the anaerobic decomposition methane risk that occurs when unmanaged wet straw is left lying flat on a paddy field surface, while still contributing to the soil carbon building that improves long-term field productivity and reduces fertiliser dependency \u2014 itself a source of nitrous oxide emissions.<\/p>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n

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Featured: EP Round Baler 9YG-1.25 \u2014 Versatile Biomass and Forage Model<\/h2>\n

The 9YG-1.25 is designed for the full range of biomass and forage crops found in Korean and East Asian mixed operations \u2014 from paddy rice straw through corn stover, soybean stems, and pasture grass. Its interchangeable pickup system (spring tooth and hammer-claw options) makes it particularly suited to operators managing multiple biomass crop types within the same season.<\/p>\n

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9YG-1.25 \u0434\u04e9\u04a3\u0433\u0435\u043b\u0435\u043a \u043f\u0440\u0435\u0441\u0441<\/a><\/div>\n<\/div>\n
\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n
\u0410\u043b\u044b\u043f \u043a\u0435\u0442\u0443 \u0435\u043d\u0456<\/td>\n2,240 mm<\/td>\n<\/tr>\n
\u0410\u043b\u044b\u043f \u043a\u0435\u0442\u0443 \u0442\u04af\u0440\u0456<\/td>\nSpring tooth \/ Hammer-claw interchangeable<\/td>\n<\/tr>\n
\u0421\u044b\u0493\u044b\u043c\u0434\u0430\u0443 \u043a\u0430\u043c\u0435\u0440\u0430\u0441\u044b\u043d\u044b\u04a3 \u0434\u0438\u0430\u043c\u0435\u0442\u0440\u0456<\/td>\n1,200 mm<\/td>\n<\/tr>\n
\u0421\u044b\u0493\u044b\u043c\u0434\u0430\u0443 \u043a\u0430\u043c\u0435\u0440\u0430\u0441\u044b\u043d\u044b\u04a3 \u0435\u043d\u0456<\/td>\n1,250 mm<\/td>\n<\/tr>\n
Roller Count<\/td>\n18 (drum-roller)<\/td>\n<\/tr>\n
\u0411\u0443\u043c\u0430 \u04e9\u043b\u0448\u0435\u043c\u0456 (\u0434\u0438\u0430\u043c\u0435\u0442\u0440\u0456 \u00d7 \u0435\u043d\u0456)<\/td>\n1,200 \u00d7 1,250 mm<\/td>\n<\/tr>\n
\u0411\u0443\u043c\u0430 \u0442\u044b\u0493\u044b\u0437\u0434\u044b\u0493\u044b<\/td>\n115\u2013200 kg\/m\u00b3<\/td>\n<\/tr>\n
\u04e8\u043d\u0456\u043c\u0434\u0456\u043b\u0456\u043a<\/td>\n40\u2013100 bales\/h<\/td>\n<\/tr>\n
Power Requirement<\/td>\n\u226575 kW<\/td>\n<\/tr>\n
\u0411\u0430\u0439\u043b\u0430\u0443 \u04d9\u0434\u0456\u0441\u0456<\/td>\nAutomatic net-wrap<\/td>\n<\/tr>\n
\u049a\u04b1\u0440\u044b\u043b\u044b\u043c\u0434\u044b\u049b \u043c\u0430\u0441\u0441\u0430<\/td>\n4,060\u20134,558 kg<\/td>\n<\/tr>\n
\u0422\u04af\u0439\u0435 \u0442\u044b\u0493\u044b\u0437\u0434\u044b\u0493\u044b\u043d \u0431\u0430\u049b\u044b\u043b\u0430\u0443<\/td>\nSensor-controlled automatic<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n

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Regulatory Frameworks Connecting Biomass Baling to Carbon Reduction Commitments<\/h2>\n

Several national and regional regulatory systems now create direct financial incentives \u2014 or compliance requirements \u2014 that connect round baler operations to verified carbon outcomes. Understanding which frameworks apply is important for producers who want to monetise carbon reduction through market mechanisms as well as meet minimum compliance obligations.<\/p>\n

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\u041e\u04a3\u0442\u04af\u0441\u0442\u0456\u043a \u041a\u043e\u0440\u0435\u044f<\/h3>\n

South Korea’s Clean Air Conservation Act prohibits open burning of rice straw and crop residues across most agricultural zones, making mechanical baling the default compliant option. The Renewable Portfolio Standard mandates that power generators source growing proportions of energy from renewable sources including agricultural biomass \u2014 creating a regulated buyer pool for baled rice straw and energy grass delivered to co-firing plants. Agricultural operations that redirect residue biomass into certified energy supply chains may access the Korean Emission Trading Scheme offset mechanism, though specific methodology guidance for small-scale agricultural biomass is still developing through the Ministry of Environment. The Agricultural Mechanization Promotion Act also provides subsidies for equipment purchases including round baler machines approved under the national agricultural machinery registration system.<\/p>\n<\/div>\n

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European Union<\/h3>\n

The EU Renewable Energy Directive (RED III) establishes sustainability criteria for agricultural biomass used in energy production, including minimum GHG savings thresholds relative to fossil fuel equivalents. Baled crop residues used in co-firing or biogas must meet documentation requirements confirming origin, crop type, moisture content, and carbon accounting basis. CAP (Common Agricultural Policy) eco-scheme payments incentivise producers who avoid field burning and implement residue management practices aligned with reducing agricultural methane and nitrous oxide emissions. The EU Carbon Border Adjustment Mechanism, while currently focused on industrial sectors, signals a long-term direction where verified agricultural carbon management will increasingly carry market and trade significance.<\/p>\n<\/div>\n

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Australia<\/h3>\n

The Australian Carbon Credit Unit scheme administered by the Clean Energy Regulator provides pathways for agricultural operations to generate carbon credits from avoided burning and improved residue management. Biomass baling may qualify under the Stubble Burning Avoidance methodology if the operation replaces paddock burning with collection and value-adding use. Australian states increasingly restrict stubble burning through air quality legislation, with South Australia, Victoria, and Western Australia operating burning permit systems that create compliance pressure broadly consistent with the direction of biomass baling economics. Grain crop residue \u2014 particularly wheat straw and canola stems \u2014 represents a significant biomass baling opportunity across southern Australian broadacre farming systems.<\/p>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n

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Bale Density and Transport Emissions: The Overlooked Carbon Factor<\/h2>\n

The carbon benefit of baling biomass crops is partially offset by the transport emissions incurred moving bales from field to processing facility. This transport carbon cost is inversely related to bale density \u2014 denser bales carry more tonne-kilometres of biomass per truck movement, reducing the emission intensity of the logistics chain. A round baler producing bales at 150\u2013200 kg\/m\u00b3 density in a 1,300 mm diameter format carries approximately 60\u201370% more biomass per transport vehicle than the same number of bales at 100 kg\/m\u00b3. This density gap translates directly into the number of truck trips required to move a given tonnage of biomass to a biogas plant or biomass co-firing facility \u2014 and therefore into the transport emissions that appear in the farm-level carbon calculation for the entire round baler operation.<\/p>\n<\/div>\n<\/div>\n

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Compatible System Components: Agricultural Chain<\/h2>\n

Biomass baling places higher and more varied loads on the round baler drivetrain than conventional hay baling. Stiff, dry energy crops like miscanthus and mature rice straw resist initial compression more than soft forage grasses, creating higher peak chain load during the early stage of each bale cycle. Agricultural chains specified for round baler biomass applications should carry a working load rating that accounts for these peaks rather than being sized for average hay conditions. A matched agricultural chain system, selected for the specific pitch, roller count, and load class of the round baler model, provides the fatigue life and tensile margin required for sustained biomass baling across a full season without unexpected chain link failures.<\/p>\n

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Agricultural Chain \u2014 Biomass-Rated Supply<\/h3>\n

Matched to EP round baler drivetrain specifications and rated for the sustained peak loads of biomass crop baling. Compatible across the 9YG-1.0, 9YG-1.25, and 9YG-2.24D model series with standard pitch and roller configurations that align with Korean, Australian, and European market supply chains.<\/p>\n

Agricultural Chain<\/a><\/p>\n<\/div>\n<\/div>\n

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One-Stop Biomass Baling System<\/h3>\n

Round baler machines, matched agricultural chains, and PTO shaft assemblies are all available through a single supply programme for biomass and forage operations. This integrated supply approach eliminates the compatibility uncertainty that arises when components are sourced from multiple vendors \u2014 particularly important for operations running biomass baling contracts under regulated renewable energy supply agreements.<\/p>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n

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10+ Years of Agricultural Machinery Manufacturing<\/h2>\n
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In operation since 2013, this manufacturing enterprise has developed into a comprehensive producer of agricultural harvesting machinery serving both domestic and export markets. The core round baler range covers everything from light-duty small round baler configurations for compact tractor operations through to commercial-capacity machines built for high-volume biomass and forage contracting. ISO 9001 Quality Management System certification applies to all production processes, and the facility holds full independent import and export rights across all major trading markets.<\/p>\n

Production is supported by more than 60 sets of advanced manufacturing equipment \u2014 CNC laser cutting lines, robotic welding cells, and electrostatic powder-coating systems \u2014 with annual designed output of 2,000 units across all round baler models. The product programme includes single and double-blade mowers, disc rotary mowers, and side rakes, covering the full upstream crop preparation workflow for biomass and forage operations from cut to bale. Products are distributed to agricultural markets in South Korea, Australia, Russia, Mongolia, and across the European Union.<\/p>\n

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Since<\/div>\n
2013<\/div>\n<\/div>\n
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Annual Output<\/div>\n
2,000 units<\/div>\n<\/div>\n
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Standard<\/div>\n
ISO 9001<\/div>\n<\/div>\n
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Equipment<\/div>\n
60+ sets<\/div>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n

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Frequently Asked Questions<\/h2>\n
\nHow does using a round baler to collect rice straw in South Korea help reduce farm-level greenhouse gas emissions compared to leaving straw on the field?<\/summary>\n

When rice straw is left on a flooded paddy field surface, it decomposes under anaerobic conditions and releases methane \u2014 a greenhouse gas approximately 25 times more potent than carbon dioxide over a 100-year horizon. Burning the same straw releases methane, nitrous oxide, and large volumes of PM2.5 particulates. Baling the straw and redirecting it to livestock feed, biomass energy, or mushroom substrate eliminates both the anaerobic decomposition emissions and the burning emissions from the farm’s annual carbon account, while creating a commercial product from material that would otherwise be a waste disposal problem.<\/p>\n<\/details>\n

\nWhat biomass crop types can a commercial round baler handle in Korean farming conditions, and which machine settings work best for each?<\/summary>\n

Commercial round baler models in the 9YG-1.25 and 9YG-2.24D range handle all the biomass crops commonly found in Korean agricultural systems \u2014 rice straw, corn stover, soybean stems, barley and wheat straw, and pasture grass. Each crop type requires different PTO speed (540 rpm for wet or moisture-sensitive crops, 720 rpm for dry brittle straw), different density sensor thresholds (100\u2013130 kg\/m\u00b3 for rice straw, 130\u2013180 kg\/m\u00b3 for compressible pasture biomass), and different net-wrap pass counts. The key machine feature for multi-crop biomass operations is the interchangeable pickup system \u2014 a spring tooth for rowed windrows and a hammer-claw version for standing corn stover \u2014 which avoids the need for separate machines for each crop type.<\/p>\n<\/details>\n

\nWhich round baler application gives the greatest carbon footprint reduction per hectare for Korean paddy farms that want to participate in biomass energy supply chains?<\/summary>\n

Supplying baled rice straw to a domestic biomass co-firing plant under the Korean Renewable Portfolio Standard provides the greatest verified carbon reduction per hectare, because it simultaneously avoids field burning emissions and displaces fossil fuel energy in the national grid. The carbon benefit is maximised when bale density is consistently maintained at 130\u2013170 kg\/m\u00b3 (reducing transport emission intensity per tonne) and when moisture content at delivery is below 20% (maximising energy value per tonne and reducing drying energy requirements at the facility). A round baler machine with sensor-controlled density \u2014 like the 9YG-1.25 or 9YG-2.24D series \u2014 provides the density consistency that biomass energy buyers require for contract supply.<\/p>\n<\/details>\n

\nWhere can Korean and Australian farmers find a round baler manufacturer that supplies models approved for biomass energy supply contracts under national renewable energy standards?<\/summary>\n

The EP round baler range holds ISO 9001 certification and CE marking, making them eligible for registration under Korea’s national agricultural machinery subsidy scheme and conformant with international supply chain documentation requirements for biomass energy contracts. Models are actively operating in Korean rice straw baling contracts, Australian cereal straw operations, and Russian hay production. The full range with model-specific specifications and regional distribution support is available at farm-balers.com, with direct inquiry options for operators building biomass supply arrangements.<\/p>\n<\/details>\n<\/div>\n<\/div>\n

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Ready to Add Biomass Baling to Your Farm Carbon Strategy?<\/h2>\n

Whether you are planning a rice straw collection programme for a Korean biomass energy contract, developing a multi-crop residue baling operation in Australia, or evaluating round baler options for a purpose-grown energy grass system in Europe, our team can assist with model selection, specification, and regulatory compliance documentation.<\/p>\n

All Round Balers<\/a>
\nContact Our Team<\/a><\/div>\n<\/div>\n<\/div>\n

\u0420\u0435\u0434\u0430\u043a\u0442\u043e\u0440: PXY<\/p>","protected":false},"excerpt":{"rendered":"

Farm Advantage A knowledge guide for Korean and global producers who want to understand how the round baler plays a direct role in reducing on-farm greenhouse gas emissions while adding commercial value to crop residues. Why the Round Baler Has Become a Carbon Management Tool Carbon footprint reduction at the farm level is no longer […]<\/p>","protected":false},"author":1,"featured_media":0,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"_et_pb_use_builder":"","_et_pb_old_content":"","_et_gb_content_width":"","footnotes":""},"categories":[40],"tags":[],"class_list":["post-1014","post","type-post","status-publish","format-standard","hentry","category-working-principles-and-technologies-of-round-baler"],"_links":{"self":[{"href":"https:\/\/farm-balers.com\/kk\/wp-json\/wp\/v2\/posts\/1014","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/farm-balers.com\/kk\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/farm-balers.com\/kk\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/farm-balers.com\/kk\/wp-json\/wp\/v2\/users\/1"}],"replies":[{"embeddable":true,"href":"https:\/\/farm-balers.com\/kk\/wp-json\/wp\/v2\/comments?post=1014"}],"version-history":[{"count":2,"href":"https:\/\/farm-balers.com\/kk\/wp-json\/wp\/v2\/posts\/1014\/revisions"}],"predecessor-version":[{"id":1016,"href":"https:\/\/farm-balers.com\/kk\/wp-json\/wp\/v2\/posts\/1014\/revisions\/1016"}],"wp:attachment":[{"href":"https:\/\/farm-balers.com\/kk\/wp-json\/wp\/v2\/media?parent=1014"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/farm-balers.com\/kk\/wp-json\/wp\/v2\/categories?post=1014"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/farm-balers.com\/kk\/wp-json\/wp\/v2\/tags?post=1014"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}